Phase stability, thermal shock behavior and CMAS corrosion resistance of Yb2O3-Y2O3 co-stabilized zirconia thermal barrier coatings prepared by atmospheric plasma spraying

Abstract

Rare-earth element doping has been extensively employed as one of the effective methods to enhance the durability of thermal barrier coatings (TBCs). In present study, ytterbia and yttria co-stabilized zirconia (YbYSZ) coatings and corresponding double-ceramic-layer (DCL) coatings comprised of a dense layer were produced by atmospheric plasma spraying. And the service capability including phase stability, thermal shock behavior and CMAS resistance were systemically evaluated. After heat treatment at 1500 °C for various durations, less monoclinic phase can be found in YbYSZ specimen, indicating excellent phase stability at high temperature. In the thermal shock test, the conventional YbYSZ coatings show a longest thermal shock lifetime, which increases by ~10% as compared with that of conventional yttria-stabilized ZrO 2 (YSZ) coatings. CMAS corrosion resistance of DCL coatings was studied using an isothermal corrosion test at 1300 °C. The results show that YbYSZ systems with a dense layer performed a high resistibility to CMAS corrosion, and less damage can be observed in coatings as well as smaller infiltration depth within the same time. • A double-ceramic-layer (DCL) coating comprised of dense layer was prepared. • The YbYSZ material exhibits higher resistance to high temperature. • The YbYSZ coatings have a longest thermal shock lifetime comparatively. • The DCL-YbYSZ coatings show enhanced CMAS resistance due to high chemical inertness.