Performance optimization and experimental analysis of angle grinder with dust collection hood

Abstract

The grinding process of the angle grinder generates a large amount of dust, which present hazards to the environment and workers' health. In order to capture the grinding dust more efficiently, this paper optimizes the performance of the dust collection hood of the angle grinder by building a grinding experimental platform and using the response surface method (RSM). Using the Box-Behnken design method, the collection quantity Mtotal of all dust particles generated by grinding and the collection quantity MPM10 of PM10 are used as the main performance indicators of the dust collector. Four independent factors such as grinding wheel diameter, suction pipe diameter, mounting angle, and grinding wheel speed of the dust collection hood were optimized to arrive at the best combination of parameters. Through response surface analysis, a quadratic polynomial regression model between each influencing factor and performance indicator is established, and significance test and variance analysis are performed to verify the validity and applicability of the model. Finally, through three-dimensional response surface plots and contour plots, the interactions between each influencing factor are analyzed, and the predicted values of performance indicators under optimal experimental conditions are determined. The experimental results show that the mounting angle has the greatest impact on Mtotal, and the grinding wheel speed has the greatest impact on MPM10. The field engineering application shows that the optimized dust collection hood can effectively prevent dust from escaping. The reduction efficiency of total dust concentration in the grinding place is over 83.6 %, and the reduction efficiency of respirable dust concentration is over 90.0 %. The research results of this paper provide some reference value for the research and application in the field of dust control.