Performance modulation and optimization of PE fiber reinforced 3D-printed geopolymer

Abstract

This paper aims to develop an environmentally friendly and low-carbon geopolymer for 3D printing, which has excellent mechanical and rheological performance. The effect of ground granulated blast furnace slag (GGBS), NaOH and sand on mechanical strengths, 3D printing performance and rheological behavior was investigated to determine the optimum mix proportion for 3D-printed geopolymer. Moreover, polyethylene (PE) fibers were introduced to reinforce the performance of 3D-printed geopolymer. Results show that when the ratio of GGBS, NaOH and sand is 1:0.13:2.67, geopolymer exhibits superior mechanical, 3D printing and rheological properties. Increasing the dosage of GGBS and sand leads to an overall increase in the yield stress but a decrease in the consistency coefficient, indicating that it benefits the stacking and fluidity performance of 3D-printed geopolymer. However, with an increase of NaOH content, the stacking performance increases while the fluidity decreases. Although increasing NaOH and sand content benefits the viscosity recovery performance, an increase in GGBS content has an opposite effect. Incorporating PE fibers significantly increases the flexural strength with an increase of up to 27.8% and 21.3% in 7-d and 28-d flexural strength, respectively, given a PE fiber volume of 0.6%. Increasing the volume of PE fibers leads to a significant rise in the stacking performance but a reduction in the fluidity. Furthermore, adding PE fibers negatively affects the geopolymerization but benefits the hydration process given an increase of Si/Al and Si/Ca ratio identified in PE fiber reinforced 3D-printed geopolymer.