Abstract
Magnetorheological (MR) fluids which can exhibit substantial reversible rheological changes under the excitation of external magnetic fields, have enabled the construction of many novel and robust electromechanical devices in recent years. Generally, Bingham plastic model is utilised for the estimation of the characteristics of MR fluids. However, when the geometry and design of the MR device as well as the rheological conditions of the fluid itself become complicated due to the engineering application requirements, the accuracy of Bingham plastic model, which simplifies the relation between the fluid shear stress and shear rate into a linear function, is degraded. In this paper, a multi-degree-of-freedom (MDOF) magnetorheological fluid damper with a novel ball-and-socket structure was developed, which was aimed to enhance the human shoulder rehabilitation treatment. The performance of the proposed smart device with its complex design was estimated numerically using a finite element method (FEM) with a Herschel-Bulkley model and theoretically with a model that is based on a Bingham plastic fluid characteristics. The performance of the developed damper was validated experimentally using a dedicated testing facility for various input conditions. It was found that the FEM simulations with the Herschel-Bulkley model showed a better agreement with the experimental results in comparison with the theoretical predictions which were somewhat degraded with the employed Bingham plastic model.
Highlights
Magnetorheological (MR) fluids belong to the general area of smart materials, which consists of micron-size magnetisable particles suspended in non-magnetic oil based liquid carrier
When the magnetic field is applied, the suspended particles become magnetically polarized, and align themselves into chains, which increases the apparent viscosity and yields stress of the MR fluid. This fast and reversable MR fluid rheological changes can be controlled by the applied magnetic field intensity and a continuously variable fluid characteristics could be realized
These smart properties have enabled MR fluids to be utilized in the construction of various novel electromechanical devices (El Wahed and McEwan, 2011)
Summary
Using Numerical and Theoretical Methods With Experimental Validation. When the geometry and design of the MR device as well as the rheological conditions of the fluid itself become complicated due to the engineering application requirements, the accuracy of Bingham plastic model, which simplifies the relation between the fluid shear stress, and shear rate into a linear function, is degraded. The performance of the proposed smart device with its complex design was estimated numerically using a finite element method (FEM) with a Herschel-Bulkley model and theoretically with a model that is based on a Bingham plastic fluid characteristics. The performance of the developed damper was validated experimentally using a dedicated testing facility for various input conditions. It was found that the FEM simulations with the Herschel-Bulkley model showed a better agreement with the experimental results in comparison with the theoretical predictions which were somewhat degraded with the employed Bingham plastic model
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