Abstract

The crystallization of metastable liquid phase change materials releases stored energy as latent heat upon nucleation and may therefore provide a triggerable means of activating downstream processes that respond to changes in temperature. In this work, we describe a strategy for controlling the fast, exothermic crystallization of sodium acetate from a metastable aqueous solution into trihydrate crystals within a polyacrylamide hydrogel whose polymerization state has been patterned using photomasks. A comprehensive experimental study of crystal shapes, crystal growth front velocities and evolving thermal profiles showed that rapid growth of long needle-like crystals through unpolymerized solutions produced peak temperatures of up to 45˚C, while slower-crystallizing polymerized solutions produced polycrystalline composites and peaked at 30˚C due to lower rates of heat release relative to dissipation in these regions. This temperature difference in the propagating heat waves, which we describe using a proposed analytical model, enables the use of this strategy to selectively activate thermoresponsive processes in predefined areas.

Highlights

  • The crystallization of metastable liquid phase change materials releases stored energy as latent heat upon nucleation and may provide a triggerable means of activating downstream processes that respond to changes in temperature

  • Most deployments of thermally responsive materials rely on bulk changes in temperature to produce a spatially homogeneous response; some produce more complex responses by judicious arrangement of the responsive domains of the material[6]

  • We are interested in developing heat sources that store both the energy and the pattern required to induce complex frontal behaviors such as patterned waves in thermally responsive materials on demand

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Summary

Introduction

The crystallization of metastable liquid phase change materials releases stored energy as latent heat upon nucleation and may provide a triggerable means of activating downstream processes that respond to changes in temperature. Supercooled phase change materials have found applications as triggerable heat sources in the context of portable hand heating[21], cold-start automotive engine heating[22], building-scale air and water heating[23], and long-term solar energy storage[24] These applications are mostly intended to raise temperatures in a bulk volume for human comfort or improved device function; the spatial and temporal evolution of the thermal profiles produced by triggerable phase change materials have rarely been engineered beyond the shape of the reservoir. ΔHfus is released predominantly at the crystallization front and subsequently dissipates by diffusive heat transfer into the surrounding environment, leading to wavelike temperature profiles This heat can be harnessed to initiate downstream processes, transducing the initial nucleation stimulus into spatially and temporally programmed responses

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