Abstract

ABSTRACTThe magnesium–aluminium connecting parts are important application form for lightweight structural materials. But the conductive connect of magnesium and aluminium will cause serious galvanic corrosion problems. Therefore, the overall corrosion protective treatment is necessary. A ceramic coating was prepared via overall micro-arc oxidation to wrap the magnesium–aluminium connecting part integrally. The surface morphologies and compositions of the coatings were analysed by scanning electron microscopy and X-ray energy dispersive spectroscopy. The corrosion behaviour of the coatings was investigated with potentiodynamic polarisation tests in 3.5 wt-% NaCl solution. The growth process of ceramic coating on aluminium and magnesium surface was investigated, which showed the micro-arc oxidation reaction priority and the balanced growth process of ceramic coating under unbalanced micro-arc distribution. The results demonstrated that the overall micro-arc oxidation treatment improved the corrosion resistance and reduced the corrosion potential difference of each metal of magnesium–aluminium connecting part.

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