OS1-2-4 One-shot Shape and Deformation Measurement Method Using DMD Camera

Abstract

Noncontacting shape measurement for 3-D objects is important in automated manufacturing, component quality control, reverse engineering, etc. Phase-shifting method effectively attains high resolution and high accuracy in analyzing phase information on a projected grating. This technique, however, is difficult to be applied to dynamic condition since usually it requires several images. We developed a digital micromirror device (DMD) camera for phase analysis. In this paper, an one-shot shape and deformation measurement method using a DMD camera is proposed. The DMD camera consists of a DMD, a CCD, and two imaging lenses. In optics of the DMD camera, individual DMD mirrors correspond to individual CCD pixels. The DMD on-off binary pattern can be changed more than 6900 times in one second using an accessory light modulator package (ALP) controller board. Individual DMD mirrors operate as controllable high-speed shutters for corresponding CCD pixels. The four phase-shifted images can be recorded within one frame of the CCD camera. Therefore, shape measurement in dynamic condition can be realized without using a high-speed camera. In order to obtain the 3-D information of shape, multiple reference planes are used to calibrate the relationship between phase value and 3D coordinates. The principle and hardware are presented. In an experiment under dynamic condition, 3D shape information can be analyzed from only one captured image.