Orthogonal Cutting Force Modeling Using the Nonequipartition Parallel Shear-Zone Distribution Model

Abstract

This paper proposed a modified Oxley’s model using the nonequipartition parallel shear-zone theory. By introducing a strain and strain rate distribution model in the first shear band, the assumption that primary deformation zone was divided equally by the main shear plane was eliminated. Then the expressions of shear-zone thickness and resultant angle were derived according to Oxley’s cutting theory. Finally, a force prediction model for orthogonal cutting was established by analyzing the mechanical-thermal characteristics in the deformation zone. The thin-walled cylinder made of AISI 304 was used to carry out the orthogonal turning experiment. A variety of cutting force prediction models were used to compare with the experimental results. The calculation results from the proposed model show that the prediction accuracy of cutting force in both cutting and feed directions is improved.