Optimization of thermal desorption conditions for recovering wood preservative from used railroad ties through response surface methodology

Abstract

A statistical response surface methodology (RSM) using a central composite design (CCD) model was applied to identify the optimum thermal desorption conditions for maximum recovery of preservative from copper naphthenate (CuNap) treated wood and subsequent production of a high quality pyrolytic vapor from the thermally treated wood. From the designed experiment, 94% of the total preservative present in the ties was desorbed at temperatures higher than 250 °C and residence times longer than 30 min. Elevating the temperature from 215 °C to 285 °C for 45 min residence time generated a weight loss of 12–36 wt%, an increase in higher heating value (HHV) from 20.1 to 21.9 MJ/kg, and a reduction of energy yield from 90.4 to 71.5% of the resulting thermally treated biomass. Pyrolysis at 450 °C of this material produced a vapor rich in sugars- and lignin-derived compounds. The predicted optimum conditions in terms of a maximum preservative recovery, minimum energy yield loss of the wood, and production of thermally treated biomass that generates a high proportion of sugars- and lignin-derived compounds during pyrolysis were found to be 265 °C and 51 min. Under these optimum conditions, the predicted maximum preservative recovery was 95% while the predicted thermally treated solid retained 77% of the original energy yield and produced high portions of levoglucosan and lignin-derived compounds during subsequent pyrolysis, similar to torrefied wood.