Optimization of technology parameters for the plane-strain component in the process of gas quenching

Abstract

The paper introduces an optimization method for the technology parameters of the plane-strain component in the process of gas quenching. Distortion, residual stress, average surface hardness and standard deviation of surface hardness are regarded as the optimization objectives. A new heat transfer coefficient model is presented, five distinct heat transfer coefficients are used at various regions of the model. The five heat transfer coefficients are regarded as the design variables, and four regressive equations are established by using response surface method. The four equations, respectively represent the relations between the four optimization objectives and the design variables. A multi-objectives optimization model is established, and the multi-objectives optimization model is optimized by the non-linear method. The optimized technology parameters are used to simulate the gas quenching process by FEM software. The quenching results after optimization are compared with those before optimization. The comparison shows that the quenching quality after optimization is better than that before optimization. After optimization, the four optimization objectives are all improved.