Optimization of Keratin Hydrolysate Extraction from Tannery Sheep Hair Waste

Abstract

Tannery hair wastes are becoming a challenge for tanners regarding environmental pollution control and human health. In this study, an experiment had been designed to hydrolyse sheep hair in an alkaline medium, and the operational condition for the alkaline extraction of KH has been modeled and optimized. The structure, morphology, functional groups, particle size, and molecular mass of the KH extracts were evaluated experimentally by scanning electron microscopy, X-ray diffraction, Fourier transform infrared spectroscopy (FTIR), particle size analysis, and SDS-PAGE analysis, respectively. FTIR analysis of the extract confirmed the presence of carboxylic, amide, and aldehyde functional groups and alkyl side chains of amino acids. The molecular weight of the extracted keratin ranges between 3–15 kDa, and X-ray diffraction (XRD) analysis showed an amorphous form of structure with two peaks at 2 theta of 9.36° and 21.16° due to α -helix and β - sheet structure in keratin. Response surface methodology (RSM) coupled with BOX-Behnken design was applied as a statistical tool to investigate the effect of extraction time, the concentration of the hydrolysing agent, and temperature on the response variable (yield of keratin protein). The concentration of the hydrolysing agent was found to be the most significant factor affecting the speed of extraction, but its gradual increase tends to affect the protein content of the extract. Optimum parameters of 0.5 N, 80°C, and 3.5 hr were obtained for the concentration of NaOH, temperature, and extraction time, respectively, with a maximum average protein yield of 91.5% and a percentage total nitrogen content of 14.6% using the Kjeldahl method and 86.57% using the biuret test method.