Optimization of hydraulic structure and well flushing parameters of a truncated cone drill bit for drilling shaft sinking

Abstract

ABSTRACT Based on a research method combining numerical simulations and model testing, a numerical model and test platform for gas lift reverse circulation multiphase coupling in well washing were developed. The hydraulic structure and well washing parameters of a φ5 m truncated cone bit used in the Beifeng well at Taohutu Coal Mine were optimized, and the distribution law of the well washing flow field was determined. The findings revealed that: (1) with a bit taper of 40 and a length-diameter ratio of 0.32 for the truncated cone, the hydraulic structure was optimal. Compared with the original bit structure, the axial speed of mud at the slag suction port increased by 15.9%, and the average sliding speed of mud at the inclined rock surface increased by 63.2%. (2) The multiphase fluid in the slag discharge pipe flowed successively in the form of “low-speed stable two-phase flow” and “high-speed disordered three-phase flow,” while the multiphase fluid in the horizontal and inclined bottom holes flowed predominantly in radial and tangential patterns, respectively. (3) The optimal parameter combination for efficient well washing with the truncated cone bit included a bit rotation speed of 8 r/min, a gas injection rate of 5600 m3/h, an air duct sinking ratio of 0.79, and a mud viscosity of 176 mPa·s, with bit rotation speed being the most significant factor affecting effective washing efficiency. These results could provide a valuable reference for improving the efficiency of drilling and well flushing in Jurassic strata of western China.