Optimization of Catalytic Distillation for the Synthesis of Dimethyl Carbonate by Response Surface Methodology

Abstract

AbstractDimethyl carbonate (DMC) was synthesized from methanol and ethylene carbonate (EC) in a reactive distillation column by transesterification using different composite oxide catalysts. The catalysts were characterized by XRD, N2 adsorption‐ desorption, CO2‐TPD, and NH3‐TPD. The results show that the Zr−Al catalyst has the most strong base sites and weak acid sites compared with other catalysts. The synergistic effect of acid‐base sites makes it show excellent catalytic performance for DMC synthesis. The operation parameters including reflux ratio, feed molar ratio, liquid hourly space velocity (LHSV) and catalyst dosage were optimized by factorial design based on response surface methodology (RSM). The best optimization conditions was: reflux ratio=5.23 : 1, feed molar ratio=6.05 : 1, LHSV=0.48 h−1, catalyst dosage=119.04 ml, the relative error between measured value and predicted value is small, which indicated that the reliability of the optimized process is high.