Abstract

Increasing interest in the production of second-generation ethanol necessitates the low-cost production of enzymes from the cellulolytic complex (endoglucanases, exoglucanases, and β-glucosidases), which act synergistically in cellulose breakdown. The present work aimed to optimise a bioprocess to produce these biocatalysts from the fungus Penicillium funiculosum ATCC11797. A statistical full factorial design (FFD) was employed to determine the optimal conditions for cellulase production. The optimal composition of culture media using Avicel (10 g·L−1) as carbon source was determined to include urea (1.2 g·L−1), yeast extract (1.0 g·L−1), KH2PO4 (6.0 g·L−1), and MgSO4 ·7H2O (1.2 g·L−1). The growth process was performed in batches in a bioreactor. Using a different FFD strategy, the optimised bioreactor operational conditions of an agitation speed of 220 rpm and aeration rate of 0.6 vvm allowed the obtainment of an enzyme pool with activities of 508 U·L−1 for FPase, 9,204 U·L−1 for endoglucanase, and 2,395 U·L−1 for β-glucosidase. The sequential optimisation strategy was effective and afforded increased cellulase production in the order from 3.6 to 9.5 times higher than production using nonoptimised conditions.

Highlights

  • The conversion of lignocellulosic materials into bioethanol has gained extensive attention in recent years due to the increasing scarcity of fossil fuels and growing interest in the domestic production of biofuels [1]

  • The present study investigated the optimisation of culture conditions for cellulase production by Penicillium funiculosum ATCC 11797

  • P. funiculosum ATCC 11797 was obtained from the Instituto Oswaldo Cruz (FIOCRUZ, Rio de Janeiro, RJ, Brazil) culture collection

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Summary

Introduction

The conversion of lignocellulosic materials into bioethanol has gained extensive attention in recent years due to the increasing scarcity of fossil fuels and growing interest in the domestic production of biofuels [1]. Environmental issues, such as the reduction of carbon dioxide emission by blending bioethanol with gasoline, have increased the interest in production of biofuel from lignocellulose. Enzymatic hydrolysis to convert cellulose into fermentable sugars has been studied extensively because this is one of the crucial steps of bioethanol production [2], presenting high significance on the economic aspects of this process [3]. The cellulolytic complex includes the following: endoglucanase (EG, EC 3.2.1.4), which randomly catalyzes the hydrolysis internal β-1,4 glycosidic bonds in the cellulose chain; cellobiohydrolase (CBH, EC 3.2.1.91), which moves progressively along the cellulose chain and catalyzes the release of cellobiose units from the chain’s terminus; and β-glucosidase (BG, EC 3.2.1.21), which converts cellobiose and soluble cellodextrins

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