Abstract

Due to increased share of fluctuating renewable energy sources in future decarbonized, electricity-driven energy systems, participating in the electricity markets yields the potential for industry to reduce its energy costs and emissions. A key enabling technology is thermal energy storage combined with power-to-heat technologies, allowing the industries to shift their energy demands to periods with low electricity prices. This paper presents an optimization-based method which helps to select and dimension the cost-optimal thermal energy storage technology for a given industrial steam process. The storage technologies considered in this work are latent heat thermal energy storage, Ruths steam storage, molten salt storage and sensible concrete storage. Due to their individual advantages and disadvantages, the applicability of these storage technologies strongly depends on the process requirements. The proposed method is based on mathematical programming and simplified transient simulations and is demonstrated using different scenarios for energy prices, i.e., various types of renewable energy generation, and varying heat demand, e.g., due to batch operation or non-continuous production.

Highlights

  • Steam systems are a part of almost every major industrial process, in most industrial sectors

  • The proposed optimization approach which consists of the two main modules for cost-function generation and the mathematical programming model allows for detailed cost-function generation and the mathematical programming model allows for detailed cost analysis of the individual thermal energy storage (TES) technologies

  • The proposed optimization approach which consists of the two main modules for cost-function generation and the mathematical programming model allows for detailed cost analysis of the individual TES technologies

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Summary

Introduction

Steam systems are a part of almost every major industrial process, in most industrial sectors. Steam generation systems were estimated to account for 38% of global final manufacturing energy use or 44 EJ in 2005 [1], corresponding to 9% of the global final energy consumption. Steam production is still primarily based on the use of fossil fuels, and all the major industrial energy users devote significant proportions of their fossil fuel consumption to steam production [2]. Thermal energy storage (TES) in combination with power-toheat (P2H) conversion technologies such as electric boilers or high-temperature heat pumps (HTHPs) may enable a rapid transition towards renewables-based steam production with rather small changes in the infrastructure. P2H combined with TES allows active participation of energy-intensive industries in the energy markets, which will be necessary for stable and flexible electricity supply in future decarbonized, renewables-based energy systems. The industry can decrease its energy costs by shifting the electricity consumption to low-cost periods, and the security of supply can be increased

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