Abstract

For the purpose of providing transducers for long-term monitoring of wall thinning of critical pressure equipment in corrosion or high temperature environments, the optimal design methodology for tapered waveguide units was proposed in the present study. Firstly, the feasibility of the quasi-fundamental shear horizontal (SH0*) wave propagating in the tapered waveguide units was analyzed via numerical simulations, and the transmitting limitations of the non-dispersive SH0* wave were researched. Secondly, several tapered waveguide transducers with varying cross-sections to transmit pure SH0* wave were designed according to the numerical results. Experimental investigations were carried out, and the results were compared with waveguide transducers with a prismatic cross-section. It was found that the tapered waveguide units can transmit non-dispersive shear horizontal waves and suppress the wave attenuation at the same time. The experimental results agreed very well with the numerical simulations. Finally, high-temperature experiments were carried out, and the reliability of thickness measuring by the tapered waveguide transducers was validated. The errors between the measured and the true thicknesses were small. This work paves a solid foundation for the optimal design of tapered waveguide transducers for thickness monitoring of equipment in harsh environments.

Highlights

  • High-temperature experiments were carried out, and the reliability of thickness measuring by the tapered waveguide transducers was validated

  • There are many pressure vessels and pipes working in harsh environments, e.g., high temperature or corrosive

  • Transducers will suffer from depolarization when they are exposed to high temperature or corrosion for a long time which considerably limits the application for conventional sensory devices in structural health monitoring (SHM) and non-destructive evaluation [4,5]

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Summary

Introduction

There are many pressure vessels and pipes working in harsh environments, e.g., high temperature or corrosive. Young et al [19] designed waveguide units with a prismatic cross-section and a tapered waveguide device to improve directivity of the interrogating waves All these different methods can improve the measurement accuracy of the transducers. There is little theoretical basis for the design of the tapered waveguide transducer to excite pure SH0* mode wave in the current literature. We designed our tapered waveguide units with a prismatic cross-section in a gradually changing side length which is similar with the middle part of the structure in Reference [19].

Diagram of the tapering waveguide transducer:
Limitations
The Width of the Tapered Waveguide Unit
Comparative
Both O1 O
The Thickness of the Thick End t1
Experimental Verification
Number
Diagram
High Temperature Experimental Validation of Tapered Waveguide Transducers
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