Abstract

Self-loosening of the prosthetic screws is a major mechanical problem affecting roughly 10% of dental implants, according to the literature. This phenomenon may lead to micro-movements that produce crestal bone loss, peri-implantitis, or structural failure of the implant assembly. In this paper, a simple and effective tool to predict self-loosening under masticatory loads is presented. The loads acting on the screw are obtained from a simple finite element (FE) model, and introduced in a mathematical formula that calculates the torque needed to loosen the screw; self-loosening will occur when this torque becomes zero. In this sense, all the parameters involved in self-loosening phenomenon can be easily identified, and their effect quantified. For validating purposes, 90 experimental tests were performed in a direct stress test bench. As a result, a powerful tool with a maximum experimental error of 7.6% is presented, allowing dental implant manufacturers to predict eventual occurrence of self-loosening in their developed dental implant products and take corrective actions at preliminary design stage. Furthermore, the following clinical implications can be directly derived from the methodology: a higher screw preload, that is a higher tightening torque, improves self-loosening response of the dental implant and, similarly, for a given preload force, higher friction coefficient and screw metric, as well as lower pitch and thread angle values, are also found to be beneficial.

Highlights

  • IntroductionImplant and prosthetic elements are usually held together by means of a screw [1]

  • In dental implant restorations, implant and prosthetic elements are usually held together by means of a screw [1]

  • For which screw selfloosening occurs was evaluated following the methodology in Figure 3: an external load F was applied in the finite element (FE) model, from this analysis F and F force reactions were obtained in the screw model and verify the results

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Summary

Introduction

Implant and prosthetic elements are usually held together by means of a screw [1]. A tightening torque is applied to the screw head in order to create a tension load known as preload [2] and ensure a good structural integrity among the components [3,4]. The recommended torque is provided by manufacturers based on different implant design factors [5]. During their life span dental implants are subjected to variable loads; biting, mastication and bruxism loads to name a few. Axial loads are generally predominant but are always accompanied by lateral forces [6] These loads can cause the screw to untighten or loose preload; this is known as screw self-loosening phenomenon and is produced by the lateral external force that generate a rotational movement of the screw. Gradual preload loss may occur, leading to micro-movements and eventual structural failure of the dental implant assembly [2,7,8,9,10,11]

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