Abstract

A study has been made of the influence of a superimposed mean shear stress on the capability of some multiaxial high cycle fatigue criteria to predicting fatigue behavior of 42CrMo4 and 34Cr4 alloy steels. Five selected critical plane-based criteria, namely Matake (M), Susmel & Lazzarin (S&L), Findley (F), Carpinteri & Spagnoli (C&S) and Liu & Mahadevan (L&M), were applied to a number of published experimental fatigue resistance limit tests, involving synchronous sinusoidal in-phase and out-of-phase bending and torsion. Applying to the same loading conditions a mesoscopic scale-based criterion proposed by Papadopoulos (P), one could verify that predictive capability of such an approach is almost invariably superior to those associated with the M, S&L, F, C&S and L&M models. As the Papadopoulos criterion is independent of mean shear stress, it seems appropriate to conclude that the inclusion of such a stress as loading parameter in the critical plane-based models does, in fact, exert a negative influence on their predictive capability. Finally, it is worth mentioning that, except for the Matake, S&L and L&M criteria, the other critical plane-based criteria exhibit a dependence of the fatigue resistance in pure torsion with respect to a superimposed mean shear stress, in disagreement with well-established experimental observations.

Highlights

  • Over many decades, a large number of multiaxial high cycle fatigue damage criteria have been introduced aiming at predicting fatigue failure of metallic materials under time-varying multiaxial stresses

  • The values of the error index I obtained upon applying the Matake, Findley, Susmel & Lazzarin (S&L), Carpinteri & Spagnoli (C&S), modified C&S and Liu & Mahadevan (L&M)

  • In regard to the Papadopoulos criterion, the I values resulting from its application to the loading conditions in question were found to vary between −15% and 6% (Figures 7 and 8), indicating predictive capability that is far more superior to that associated with applying the C&S and L&M models

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Summary

Introduction

A large number of multiaxial high cycle fatigue damage criteria have been introduced aiming at predicting fatigue failure of metallic materials under time-varying multiaxial stresses. These criteria can be divided into three groups: stress-based, strain-based and energy-based models[1]. The present work was initiated with the purpose of evaluating the influence of mean shear stress on the capability of a number of critical plane-based criteria to predict high cycle fatigue behavior of metallic materials under combined bending and torsion.

Literature Review
Pure torsion loading
Combined bend and torsion loading
Results and Discussion
Discussing the error index
Conclusions

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