On the dynamical instability of packed-bed reactors in the presence of catalyst deactivation

Abstract

Due to the thermal instability of the packed-bed reactor running an exothermic reaction, unsteady-state operation (for example a fluctuating inflow temperature) can result in a variety of thermal responses. These include the amplification of input temperature perturbations and high-temperature pre-extinction waves. Catalyst deactivation adds further dynamical features to these scenarios. We explore them numerically, using a first-order exothermic reaction and a pseudo-homogeneous (single phase) model of the PBR together with a first-order deactivation model of the catalyst. At low deactivation rate, moving hot spots are found, as well as a non-uniform activity profile of the catalyst. At high deactivation rate, however, high-temperature waves (so-called pre-extinction waves) are followed by the complete extinction of the reactor. The amplification of input temperature perturbations is generally enhanced by the presence of catalyst deactivation. Finally, a power-law model is derived numerically that predicts the resonance frequency for amplification as a function of operating parameters.