Oil and fungal biomass dispersion in a stirred tank containing a simulated fermentation broth

Abstract

AbstractThe production of γ‐decalactone by the filamentous fungus Trichoderma harzianum involves four phases (oil–water–air–mycelium) and its dispersion is crucial during fermentation. Oil and biomass (when present) dispersion, as a function of the volumetric power drawn (P/V), was characterized, in two; three‐ and four‐phase systems agitated with Rushton turbines. Trichoderma harzianum mycelium was used as the solid phase in the four‐phase system. Two stages of the fermentation were simulated: the beginning (15% oil and 1.4 kgm−3 of mycelium) and the end (2% oil and 10.6 kg m−3 of mycelium). In the two‐phase system, the use of exhausted broth achieved higher oil dispersions at low P/V values as compared with distilled water. Aeration decreased the oil dispersion for the high‐oil system, but enhanced oil dispersion for the low‐oil system. Compared with the P/V used in the actual fermentation (0.2 kW m−3), a high segregation of the system was observed for the high‐oil/low‐biomass system, due to the difficulty of mixing the thick oil–air emulsion present at the top of the tank. The system simulating the end of the fermentation reached almost complete homogeneity of oil and biomass, a phenomenon due to the high biomass/oil ratio and the biomass acting as an oil carrier.© 2001 Society of Chemical Industry