Numerical simulation of solidification of boiler molten ash impinging on vertical wall based on Smoothed Particle Hydrodynamics method

Abstract

In order to study the whole process of the high temperature liquid slag fly ash produced after the combustion of high alkali coal as power coal in the boiler furnace, which moves in the furnace and impinges on the water wall, the heat exchange occurs and then the cooling phase transformation deposits and slags, and the possible factors of slagging particles are studied by changing the environmental variables. In this paper, based on Smoothed Particle Hydrodynamics (SPH), the dynamic behavior of boiler molten ash impacting vertical wall is studied, and the flow spreading and solidification model of molten slag impacting vertical wall is established. Thus, the process of phase change deposition of slag particles against wall is simulated. By observing the phase distribution of slag and the change in spreading process, the complete process of the slag particles hitting the wall, spreading, shrinking and solidifying is analyzed. Based on the cohesive and repulsive surface force method, a temperature-dependent surface tension model is established to simulate the effect of surface tension on flow characteristics when molten ash impinges on low-temperature vertical walls. The influences of slag impact velocity, initial temperature and water wall temperature on deformation and solidification heat transfer are discussed. The results show that the initial velocity and initial temperature of slag particles affect the phase change deposition velocity and the final spreading factor of slag, while the temperature of the water wall has little effect on the deposition deformation and solidification process of slag.