Numerical simulation and optimization of Pervaporation process based on Heat-Mass-Flow coupling

Abstract

Pervaporation (PV) has the advantages of low energy consumption and high separation efficiency, but the trade-off effect between flux and separation factor restricts its large-scale application. Based on the conservation equations of mass, momentum and heat, a transient model of the whole PV process coupled with heat-mass-flow was established in this paper. The effects of feed temperature, feed concentration and feed flow rate on heat and mass transfer in PV process were analyzed. TEOS crosslinked PDMS/PTFE-PVDF membrane was prepared by scraping coating method. The reliability of the model was verified by taking n-butanol/water separation system as an example. The concentration polarization and temperature boundary layer under different operating conditions are discussed. The effect of operating conditions on the separation performance was evaluated by response surface method, and the optimal operating conditions are obtained. The results show that the concentration polarization of the membrane surface becomes more obvious with the increase of feed concentration. The temperature boundary layer decreases with the increase of feed flow rate. Surprisedly, there is a significant temperature gradient in the membrane, and the maximum temperature difference between the two sides of the membrane is as high as 1.02 K. Diffusion in the membrane is the rate controlling factor of PV process. The contribution of operating conditions to the separation performance is in the order of feed temperature > feed concentration > feed flow rate. The best operating conditions are: feed temperature 350.2 K, feed concentration 3.8 wt% n-butanol/water and feed flow rate 23.6 L/h. This work provides a theoretical basis for the design of PV membrane materials and the optimization of PV operating conditions.