Numerical investigations on steam condensation in the presence of air on external surfaces of 3 × 3 tube bundles

Abstract

Previous investigations on steam condensation in the presence of air have revealed general heat transfer characteristics in vertical plates and single tubes. However, there remains limited knowledge regarding the thermal-hydraulic phenomena and heat transfer properties of tube bundles. In order to evaluate steam condensation on the external surfaces of tube bundles, STAR-CCM + code with a diffusion boundary layer steam condensation model was employed in this work. In the assessments, 3 × 3 tube bundles with various tube pitches (from 1.5d to 5d) were investigated, and the results were compared to those of a single tube. The data analyses mainly focused on three aspects: (i) global and local condensation phenomena in tube bundles; (ii) heat transfer characteristics in tube bundles; and (iii) influences of tube pitches and global parameters (such as pressure and air mass fraction) on the condensation heat transfer. The phenomena analyses indicate that the axial field profiles are mainly determined by the development of a concentration boundary layer, while the radial field profiles are mostly affected by the tube pitches. Local heat flux analyses indicate that the condensation heat flux exhibits a significant reduction downwards along the vertical tube. In comparison, the condensation heat flux fluctuates in the tube peripheral direction. In the latter case, heat transfer enhancement and inhibition regions are identified and classified. For the tube average heat transfer, only the central tube is significantly affected by the tube pitches, and the degradation may be more than 30% at a tube pitch of 1.5d. The tube pitch effect is almost independent of the bulk air mass fraction and changes slightly with an increase in the wall sub-cooling and bulk pressure.