Abstract

AbstractThis paper presents a new numerical model of wheel/rail in rolling contact to study the adhesion mechanism under the starved interfacial contaminations at high speed considering surface roughness. A thermal starved mixed elastohydrodynamic lubrication (EHL) theory is hired in the model. The empirical equations for analysing the contact force of rough surfaces that are based on amount of accurate finite element analysis (FEA) of an elastic‐plastic single‐asperity contact over a rigid flat are proposed. Multilevel method is used to solve the modified Reynolds equations, and sweeping column method is used to solve energy and heat conduction equations. The pressure field, the fractional film content, and the temperature field are obtained through the present model. In addition, the influences of train speed, surface roughness amplitudes, and inlet film thickness on the adhesion coefficient are investigated. The results from the present model have been compared with those from flooded analyses for water and oil‐contamination cases. The numerical results show that the inlet film thickness and the train speed had a significant effect on the wheel/rail adhesion ability.

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