Abstract
In this article, the influence of rotor–stator distance on the pump performance and rotor–stator interaction strength within mixed-flow centrifugal pump was investigated based on numerical calculation and test verification. Firstly, the performances of mixed-flow centrifugal pumps with two different rotor–stator distances were obtained and compared with the numerical results, which confirms the high accuracy of the numerical simulation. Next, the performances of mixed-flow centrifugal pumps with five different rotor–stator distances were compared and analyzed. It was found that the hydraulic performance of the mixed-flow centrifugal pump varies slightly as the rotor–stator distance increases. The mean values of the standard deviation of the head and efficiency of the mixed-flow centrifugal pump at each rotor–stator distance under full flow conditions are only 0.16 m and 0.11%, respectively. Then, the strengths of the rotor–stator interaction with different rotor–stator distances were analyzed. It was found that the strengths of the shock interaction, the wake interaction, and the potential interaction were all reduced with increasing rotor–stator distance. Moreover, when the rotor–stator distance is 1.5 mm, the pressure distribution in the circumferential direction of the rotor–stator interference zone shows obvious unstable characteristics: the pressure change amplitude is significantly greater than the other rotor–stator distance of the pressure change amplitude, the maximum and minimum pressure amplitude difference being 56.9 kPa, and with the increase in the rotor–stator distance, the maximum and minimum pressure amplitude difference gradually decreases, with an average value of 32.3 kPa. These findings could provide useful insight into prospects for the improvement of the operational stability of mixed-flow centrifugal pumps, and the results of this study can be extended to all centrifugal pumps using diffusers in the form of vanes as the pressure chamber, which has strong practical application and theoretical value.
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