Abstract
The nucleation behaviour of the homogenization-induced Al6(Fe, Mn)-to-α-Al–(Fe, Mn)–Si transformation is investigated in a companion paper to part I (a study with roll-bonded diffusion couples). Diffusion experiments using silicon-coated Al–0.53 wt% Fe–1.02 wt% Mn alloy blocks allow control of the thermodynamic driving force for transformation within a microstructure typical of a cast ingot. As expected, this microstructure appears to give ready and yet stochastic nucleation as silicon diffuses into the alloy sections. In addition, transmission electron microscopy is used to analyse partially transformed particles in heat-treated alloy samples of fixed silicon content. This confirms the suggestion made in part I that the transformation preferentially nucleates at matrix grain/cell boundaries. Nucleation theory suggests this results from the ability of the boundaries to relieve volume changes associated with the nucleation event.
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