Novel interaction effects enhance specific energy absorption in foam-filled CFRP tapered tubes

Abstract

This study unveils a novel interaction effect in the foam-filled CFRP tapered tubes that enhances their specific energy absorption (SEA), challenging the conventional understanding that foam fillers decrease the SEA of structures like foam-filled CFRP straight tubes and foam-filled metal tapered tubes. Quasi-static axial compression tests were conducted on foam-filled CFRP tubes with varying taper angles (0°, 5°, 10°, 15°) to confirm and quantify this newfound interaction effect. The energy absorption characteristics and interaction effect due to the foam filler in the foam-filled CFRP tapered tubes were thoroughly evaluated and compared to 3D-printed 316L stainless steel tubes and unfilled CFRP counterparts. Contrary to expectations, our results indicate that the foam-filled CFRP tubes consistently outperform both steel and unfilled CFRP tubes in energy absorption. Intriguingly, the CFRP foam-filled tapered tubes in this study demonstrated higher SEA compared to CFRP tubes without foam filler, underscoring the remarkable effectiveness of CFRP materials in foam-filled tapered tube applications. Our comprehensive interaction effect analysis highlights the substantial contribution of the unique synergy between the foam filler and the debris of the CFRP tapered tube to this increased SEA. Additionally, we propose a novel hybrid design that integrates straight and tapered CFRP tubes with foam fillers, leveraging the newfound interaction effect to further enhance the energy absorption of tapered tubes. This research not only emphasizes the advantages of foam fillers in enhancing CFRP tapered structures but also introduces innovative possibilities for energy absorption applications across various industries.