Novel epoxy resin adhesives toughened by functionalized poly (ether ether ketone) s

Abstract

Epoxy resins are inherently brittle due to their high crosslink density. Hybridization of epoxies with a thermoplastic phase is an effective solution for reducing the brittleness and improving the toughness without impairing the thermal and mechanical properties. The present study focuses on the development of a novel room temperature curable epoxy resin by blending with different proportions of hydroxyl terminated poly (etheretherketone)s (PEEKTOH) as thermoplastic toughening agent. The systems were cured using triethylenetetramine (TETA). Isothermal rheological studies showed that, incorporation of PEEKTOH phases reduced the gelation time of the blend from 175 min to 30 min. The glass transition temperature of the blends were improved marginally (from 74 to 80 °C) as evidenced by dynamic mechanical thermal analysis studies. The toughened and the unmodified systems were examined for their adhesive properties on aluminium substrates. It was noted that, about 19% improvement in lap shear strength (LSS) was achieved for the toughened adhesive. Higher proportions of PEEKTOH in the epoxy matrix led to increased viscosity which consequently reduced the wetting characteristics, as proven by contact angle measurements. The fracture toughness of the cured blends improved up to 86%. Fracture morphology evaluation by scanning electron microscopy (SEM) showed a brittle fracture for the unmodified epoxy and a phase separated morphology for the toughened blends. Transparency was reduced in the toughened formulations due to phase separation of PEEKTOH.