Abstract

This paper presents a new approach using Artificial Neural Networks (ANNs) models to simulate the response during nanohardness tests of a variety of materials with nonlinear behavior. The ANNs continuous input and output variables usually include material parameters, indentation deflection, and resisting force. Different ANN models, including dimensionless input/output variables, are generated and trained with discrete finite-element (FE) simulations with different geometries and nonlinear material parameters. Only the monotonic loading part of the load–displacement indentation response is used to generate the trained ANN models. This is a departure from classical indentation simulations or tests where typically the unloading portion is used to determine the stiffness and hardness. The experimental part of this study includes nanoindentation tests performed on a silicon (Si) substrate with and without a nanocrystalline copper (Cu) film. The new ANN models are used to back-calculate (inverse problem) the in situ nonlinear material parameters for different copper material systems. The results are compared with available data in the literature. The proposed FE–ANN modeling approach is very effective and can be used in calibrating and predicting the in situ inelastic material properties using the monotonic part of the indentation response and for depths above 50 nm where the overall resisting force represents a continuum response.

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