Abstract

This study demonstrates a rapid non-contact ultrasonic inspection technique by visualization of Lamb wave propagation for detecting impact damage in carbon fiber reinforced polymer (CFRP) laminates. We have developed an optimized laser ultrasonic imaging system, which consists of a rapid pulsed laser scanning unit for ultrasonic generation and a laser Doppler vibrometer (LDV) unit for ultrasonic reception. CFRP laminates were subjected to low-velocity impact to introduce barely visible impact damage. In order to improve the signal-to-noise ratio of the detected ultrasonic signal, retroreflective tape and a signal averaging process were used. We thus successfully visualized the propagation of the pulsed Lamb A0 mode in the CFRP laminates without contact. Interactions between the Lamb waves and impact damage were clearly observed and the damage was easily detected through the change in wave propagation. Furthermore, we demonstrated that the damage could be rapidly detected without signal averaging. This method has significant advantages in detecting damage compared to the conventional method using a contact resonant ultrasonic transducer due to the absence of the ringing phenomenon when using the LDV.

Highlights

  • Carbon fiber reinforced polymer (CFRP) laminates are increasingly being applied to structural components in aircrafts and automobiles to improve fuel efficiencies, due to its lightweight, superior strength and stiffness

  • We demonstrate a rapid non-contact ultrasonic inspection technique by visualization of Lamb wave propagation for detecting barely visible impact damage (BVID) in carbon fiber reinforced polymer (CFRP) laminates

  • This study demonstrated a rapid non-contact ultrasonic inspection technique by visualization

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Summary

Introduction

Carbon fiber reinforced polymer (CFRP) laminates are increasingly being applied to structural components in aircrafts and automobiles to improve fuel efficiencies, due to its lightweight, superior strength and stiffness. Composite structures in these safety-critical applications must be inspected to ensure safety and reliability and to prevent catastrophic failure. Among the various types of damage, internal damage from low-velocity impact is the most common type found in composite structures This damage is induced from things as simple as tools being dropped during maintenance. Damage presents in the form of matrix cracks, delamination, and fiber breakage This damage is barely visible to the naked eye on the structure’s surface, which is explained by the term, “barely visible impact damage (BVID)”. Current inspection practices employ non-destructive testing (NDT) techniques such as X-ray or ultrasonic C-scan to identify delamination

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