Abstract

Highly sinterable gadolinia doped ceria (GDC) powders are prepared by carbonate coprecipitation and applied to the GDC interlayer in Ni–YSZ (yttria stabilized zirconia)-supported tubular solid oxide fuel cell in order to prevent the reaction between YSZ electrolyte and LSCF (La0.6Sr0.4Co0.2Fe0.8O3−δ) cathode materials. The formation of highly resistive phase at the YSZ/LSCF interface was effectively blocked by the low-temperature densification of GDC interlayer using carbonate-derived active GDC powders and the suppression of Sr diffusion toward YSZ electrolyte via GDC interlayer by tuning the heat-treatment temperature for cathode fabrication. The power density of the cell with the configuration of Ni–YSZ/YSZ/GDC/LSCF–GDC/LSCF was as high as 906 mW cm−2, which was 2.0 times higher than that (455 mW cm−2) of the cell with the configuration of Ni–YSZ/YSZ/LSM(La0.8Sr0.2MnO3−δ)–YSZ/LSM at 750 °C.

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