NiFe Layered Double Hydroxide-Derived Catalysts with Remarkable Selectivity for the Oxidation of 5-Hydroxymethylfurfural to 2,5-Furanedicarboxylic Acid under Base-Free Conditions

Abstract

In this work, we report the exciting discovery of inexpensive and durable catalysts for the selective oxidation of 5-hydroxymethylfurfural (HMF) to 2,5-furanedicarboxylic acid (FDCA) under base-free conditions. A nickel-iron layered double hydroxide (NiFe-LDH) precursor was first prepared then subjected to hydrothermal sulfidation with thioacetamide at 120 °C or thermal phosphidation with sodium hypophosphite at 400 °C to produce NiFeS and NiFeP-400 catalysts, respectively. X-ray diffraction (XRD) and high-resolution transmission electron microscopy (HRTEM) showed these catalysts to contain FeNi2S4 and FeNi2P, respectively, as the dominant phases. The catalytic activity of each catalyst was optimized by studying the effect of the solvent, reaction temperature, oxidant, and reaction time on HMF conversions and product distributions. Under optimized conditions (acetonitrile solvent, 120 °C, tert-butanol peroxide as an oxidant, 12 h, respectively), the NiFeS catalyst afforded 100% HMF conversion with an 83.2% FDCA selectivity with the performance of the NiFeP-400 catalyst being almost identical (HMF conversion of 100%; FDCA selectivity of 82.7%). Both catalysts showed excellent stability over five cycles of catalyst tests with the catalysts able to be easily collected after use with a magnet. Based on the experimental findings, the similar reaction mechanisms used are to be proposed for HMF oxidation to FDCA over the two catalysts. Results show that metal sulfide-based and metal phosphide-based catalysts are promising alternatives to traditional noble metal-based catalyst for the valorization of bio-derived HMF.