Abstract
In the current paper three most applied coating methods modified to suit wire coating (three dimensional coating). Capillary-gravitational coating (CGM) with natural motions considered to compensate the lifting of substrates, which normally occurs in the dip coating method. Besides a new economic-environmental friendly spray coating (EESM) assisted by the motor rotating to coat different wires, and branched cathodic electrodeposition (BCE) used also for the same mission. Thoroughly, several tests and evaluations carried out for those applied techniques. Remarkably, easy application detected for all modified methods. Unusually perfect morphology output and functional layers were synthesized. Comparison of all mentioned methods carried out considering loses and the number of coating time. Evaluation analysis has been comprehensively considered to find out capability of using these methods later on in the future.
Highlights
Concerning the rising demands in the coating-relied applications, and for further satisfaction of different functions, the art of coating emerged dramatically
Many experiments have been work on to get different purposes mainly, protection [1,2,3,4], isolation, inorganic anti-corrosion pigments[5], energy and solar cell application [6,7,8,9,10], sensor functions [11,12,13,14] different of coating methods have been technologically improved for deposition of thin layers on substrates via numerous techniques such as spin coating, wet chemical processes, roll-to-roll coating, dip coating, spray coating, and electrodeposition [15,16,17] each method has diverse gains and drawbacks
The spray coating method has an unlimited potential for large scale fabrication, since the method has no restriction on the size of the substrate and low utilization of polymers, encouraging to substitute the conventional process which is spin coating methods [6]
Summary
Concerning the rising demands in the coating-relied applications, and for further satisfaction of different functions, the art of coating emerged dramatically. Many experiments have been work on to get different purposes mainly, protection [1,2,3,4], isolation, inorganic anti-corrosion pigments[5], energy and solar cell application [6,7,8,9,10], sensor functions [11,12,13,14] different of coating methods have been technologically improved for deposition of thin layers on substrates via numerous techniques such as spin coating, wet chemical processes, roll-to-roll coating, dip coating, spray coating, and electrodeposition [15,16,17] each method has diverse gains and drawbacks. The environmental impacts limitations considered in the techniques by adding simple ideas
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