Abstract

Mechanical pigs are generally used to remove the wax deposit in oil pipelines. A better understanding of the deposit strength is beneficial to make a suitable pigging schedule, preventing the pig from blocking. The previous studies mainly examined the effect of the operating conditions on the thickness and wax content of wax deposit. However, there was little work on the deposit strength, especially the field-deposit strength. This study focuses on a new method to determine the strength of wax deposit in field pipeline. First, the structure of wax deposit obtained from field pipelines and wax deposit formed in laboratory was observed. The results showed that the structure of the field wax deposits is much looser than that of wax deposit formed in lab. The looser structure could result in lower strength. Second, according to analyze, three basic factors contributing to the deposit strength are solid wax content, deposit structure and morphology of wax crystals. Based on above analyzation, a method by preparing model wax-oil gels in the lab instead of field deposit was proposed to measure the field deposit strength indirectly. The model gels were prepared by using the oil obtained from pipeline and a wax. As the structure of field deposit is looser than that of the model gels, a wax was chose to form the smaller size of wax crystals in model gels than that of wax crystals in field deposit for approximately the same strength between field deposit and model gels at the same solid wax content. The strength was measured by using the vane, and the solid wax content was determined by using differential scanning calorimetry (DSC). Third, the accuracy of new method was evaluated. Verification experiments showed that the new method is an effective method for determining the strength of field deposit.

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