Abstract

Lesions of tendons and ligaments account for over 40% of the musculoskeletal lesions. Surgical techniques and materials for repair and regeneration are currently not satisfactory. The high rate of post-operative complications and failures mainly relates to the technical difficulties in replicating the complex multiscale hierarchical structure and the mechanical properties of the native tendons and ligaments. With the aim of overcoming the limitations of non-biomimetic devices, we developed a hierarchical structure replicating the organization of tendons and ligaments. The scaffold consists of multiple bundles made of resorbable electrospun nanofibers of Poly-L-Lactic acid (PLLA) having tailored dimensions, wrapped in a sheath of nanofibers able to compact the construct. The bundles in turn consist of electrospun nanofibers with a preferential direction. High-resolution x-ray tomographic investigation at nanometer resolution confirmed that the morphology of the single bundles and of the entire scaffold replicated the hierarchical arrangement in the natural tendons and ligaments. To confirm that these structures could adequately restore tendons and ligaments, we measured the tensile stiffness, strength and toughness. The mechanical properties were in the range required to replace and repair tendons and ligaments. Furthermore, human fibroblasts were able to attach to the scaffolds and showed an increase in cell number, indicated by an increase in metabolic activity over time. Fibroblasts were preferentially aligned along the electrospun nanofibers. These encouraging in vitro results open the way for the next steps towards in vivo regeneration of tendons and ligaments.

Highlights

  • Tendon and ligament reconstruction presents a challenging clinical problem in orthopedics

  • We have developed an innovative method to produce a scaffold for the repair and regeneration of tendons and ligaments

  • We used high-resolution x-ray tomography to investigate the morphology of the Poly-L-Lactic acid (PLLA) single bundles and of the multiscale hierarchical scaffold, from nano- to micrometric resolution

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Summary

Introduction

Tendon and ligament reconstruction presents a challenging clinical problem in orthopedics. Because current clinical techniques are unable to restore the complex hierarchical structure of the tendon and ligament and their excellent mechanical properties [4,5,6], post-operative complications and failures are common [7,8,9]. Different techniques are used to produce scaffolds [6, 8, 9, 11, 12], but probably the most promising for tendon and ligament regeneration or substitution is electrospinning [13, 14]. Due to its ability to produce fibers of both natural and synthetic polymers with nanometric diameters, electrospinning has the potential to produce scaffolds morphologically very similar to the hierarchical structure of the tendon and ligament collagen fascicles and fibrils [4,5,6, 14,15,16]. Specific arrangement of the electrospinning setup allows alignment of the nanofibers in desired directions

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