Multiphase composite Hf0.8Ti0·2B2–SiC–Si coating providing oxidation and ablation protection for graphite under different high temperature oxygen-containing environments

Abstract

A novel multiphase composite coating composed of Hf0.8Ti0·2B2 solid solution, SiC and Si was prepared by a joint procedure of slurry method and silicon reactive infiltration (SRI). The oxidation and ablation experiments were conducted to investigate oxidation and ablation resistance of the Hf0.8Ti0·2B2–SiC–Si coated graphite samples, respectively. The results revealed that the coated sample was oxidized at 1823 K for 108 h with a mass gain of 1.49%, which was ascribed to the high viscosity oxide layer improved by HfSiO4 and TiO2 in conjunction with dense structure of the coating, thereby presenting excellent high temperature stability. Furthermore, after 90 s ablation at 3273 K under a heat flux of 5.62 MW/m2, the composite coating was not peeled off, which had mass ablation rate (MAR) and linear ablation rate (LAR) of 3.1 mg/s and 1.5 μm/s, respectively. The refractory oxide layer comprising oxides of Hf and Ti on the surface acted as an oxygen barrier, which can weaken the mechanical erosion force of oxyacetylene flame, finally protecting the inner coating and graphite matrix from further consumption.