Multi-objective optimization of feed-water heater arrangement options in a steam power plant repowering

Abstract

In this paper, the full repowering of a steam Power Plant with a capacity of 320 MW in Iran was evaluated technically and economically. Implementation of this plan for the target power plant was selected because of its over 30 years of age. Due to the presence of steam flash feed water preheaters and the possibility of preheating feed water entirely or partially prior to entering heat recovery steam generator, the effect of using or not using these low and high pressure equipment was evaluated in different cases. To do this, five different cases were proposed and reviewed. Considering the available gas turbines in Iran, the gas turbines models Siemens V94.2 and V94.3A were selected. In each case, the optimum point is obtained in terms of the lowest cost of electricity generation. Finally, after reviewing the results of all cases, full repowering plan with parallel feed water heating was selected as the best alternative in terms of energy and exergy efficiencies and the price of generating electricity. If two heat recovery steam generators and two V94.3A gas turbines are used, the net exergy and energy efficiencies for the cycle can reach 54.49% and 52.98%, respectively. Moreover, the power capacity of a repowered unit is equal to 700.44 MW with electricity generation price of 0.05986 $/kWh.