Abstract

Testing methods for corrosion prevention in structures have, historically, been based on the steel polarising from the protective current. Modern galvanic systems aim to protect the steel by restoring the protective alkaline environment, rather than through polarisation. Since 2012 standard guidelines allow for alternative testing to be used [1]. Scientific testing of galvanic systems will be discussed looking at the nature of constant potential galvanic systems and comparing them to the traditional constant current impressed systems, looking in particular at unique anode behaviours such as low median current during times of low corrosion risk and responsive behaviour during corrosion hazards. This work lays out a protocol for the evaluation and testing of existing galvanic corrosion protection (CP) systems in reinforced concrete through the lens of various real-world studies. Data taken from over a decade of monitored systems are used to support the protocol. Modern testing strategies such as 2-dimensional relative potential mapping and corrosion rate monitoring will measure the steel's corrosion. Galvanic currents rise and fall with corrosion risk providing protection while ensuring a long life to the design.

Highlights

  • Cathodic protection (CP) in reinforced concrete structures has been used to control corrosion on bridge structures since the 1950s [2] [3]

  • Unlike typical impressed current systems which run at a constant current and aim to polarise the steel in order to halt corrosion [4], galvanic systems are electrochemical and hold a constant voltage

  • 4 Conclusion: Laid out above are the different tests that can be used to monitor old and new CP systems and how they meet with current ISO standards

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Summary

Introduction

Cathodic protection (CP) in reinforced concrete structures has been used to control corrosion on bridge structures since the 1950s [2] [3]. Unlike typical impressed current systems which run at a constant current and aim to polarise the steel in order to halt corrosion [4], galvanic systems are electrochemical and hold a constant voltage. They supply current relative to changes in moisture, ion concentration and heat [5], with the aim of maintaining the naturally protective concrete environment to manage corrosion. This work will cover a scientific approach to monitoring the risk of corrosion both for constant current and constant voltage systems, both impressed current and galvanic, whether they be low maintenance simple patch repairs or intensively monitored systems for larger projects. Datadriven measurements are essential to ensuring that the corrosion in the area is prevented or managed in a satisfactory manner

Low maintenance systems
Visual and delamination Surveys
Corrosion potential measurements
Potential Maps:
Current measurements
Intensively monitored systems with long design lives
Polarisation decay and corrosion rate monitoring systems
Polarisation decay measurements
Corrosion rate measurements
Carbonation and chloride profiling
Findings
Conclusion
Full Text
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