Modelling, optimization and application on C-shaped focusing magnetic field excitation device of electromagnetic torque sensor

Abstract

To enhance accuracy and sensitivity of electromagnetic torque sensor, a highly focusing magnetic field is essential. This paper proposes a C-shaped excitation device designed to focus the magnetic field. The device is enclosed by dual layers of ferromagnetic metal shields. The C-shaped structure directs most of the magnetic field lines through its magnetic core, enhancing the focusing performance. Theoretical analysis of the device’s focusing magnetic field distribution was conducted under three conditions: unshielded, with a single-layer shield, and with a dual-layer shield, using magnetic path analysis techniques. Using COMSOL 6.1 to examine various configurations, we identified the optimal structure for the device. Subsequently, a physical prototype was fabricated, and the magnetic field distribution was measured. Furthermore, an analysis was conducted on the phase differences of the induced voltage generated under its influence. The nonlinearity of the measured phase differences was4.37%.