Abstract

Abstract Inspired by the kinesiology of human bionic joints, a transfemoral prosthetic mechanism based on a functional structure of parallel mechanism is developed for the transfemoral amputees. The walking interactive simulation is implemented based on human-prosthesis modeling to verify the kinematics of the designed prosthetic mechanism, as well as to explore compatibility between the amputees and prosthesis. Then, simulation-based prosthetic optimization is performed to pursue an optimized human-prosthesis model with economic metabolic consumption while eliminating compatibility errors including the joints' misalignment error between the affected limb and healthy limb, and the assembly error between human and prosthesis, so that the potential physical health problems can be avoided efficiently. This method is valuable for the optimal design of interactive rehabilitation robots. Finally, a developed proportional-integral-derivative-based (PID-based) finite-state machine (FSM) strategy is used, and the kinematic validation is carried out. The results show that the designed prosthesis possesses ankle varus–valgus characteristic, and it has a high human-like motion accuracy due to the FSM control can track prosthetic motion in each gait event. What's more, the prosthetic optimization can be an efficient method to enhance the biomechanical performance of human-prosthetic model so that the amputees have a more natural and symmetry gait.

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