Abstract
The crash guard is a protective device installed on vehicles to minimize damage in case of accidents. It helps to protect the front or rear of the vehicle from collisions.3D printing is designing crash guards for two-wheelers, aiming to enhance safety and customization. By employing solid works software and simulations, complex geometries are optimized for impact resistance. Advanced materials with high strength-to-weight ratios are selected to ensure performance and lightweight characteristics. This delves into novel materials and ergonomic considerations for rider comfort. The optimizing crash guard structures for impact resistance but also on ensuring economic feasibility and scalability for mass production. It explores the potential for widespread adoption within the automotive industry. Additionally, it emphasizes the importance of comprehensive real-world crash simulations to validate the effectiveness of the proposed approach. By considering a holistic approach that blends advanced numerical analyses, sophisticated 3D printing methodologies, and user experience factors, the research aims to pave the way for a new era in two-wheeler crash guard design and manufacturing. Keywords: Solidworks, Ansys, Flash Forge Pro
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