Abstract

In this study, the continuous Single-Pass Tangential Flow Filtration (SPTFF) concept is adapted for high protein concentrations. The work is based on the previously validated physico-chemical model for low concentrations and high viscosities. The model contains the Stagnant Film Model for concentration polarization, as well as the Boundary Layer Model for the mass transfer through the membrane. The pressure drop is calculated as a function of the Reynolds number. By performing preliminary experiments with a single ultrafiltration (UF) cassette, the model parameter are determined. The presented model is validated for a multi-step Single-Pass Tangential Flow Filtration. With subsequent simulation studies, an optimized process is found and confirmed by experiments. The outcome of this work shows the potential to optimize this multi-parameter dependent unit operation. This is reached by a model-based optimization allowing significant reduction of experimental efforts and applying the Quality by Design approach consistently. Furthermore, a comparison between the experimental setup and a commercial module is examined.

Highlights

  • Membrane-based unit operations are chosen in several positions of the downstream processing (DSP)

  • They are placed in front of the most purification steps to enhance their performance and lower production costs and on the other hand they are used in the end of the process for the formulation of the target protein [6]

  • For clean water resistance tests (CWRT), purified water was acquired with the Sartorius arium® 157 pro (Sartorius®, Gottingen, Germany)

Read more

Summary

Introduction

Membrane-based unit operations are chosen in several positions of the downstream processing (DSP). Because practical experiments would exceed a rational amount, model assisted process design is a promising approach. A at risk assessment correlations must cover all possible parameters and ensure a stable process point. A risk assessment is step, required, is required, whichattributes can be visualized withprofiles aid of Ishikawa diagrams failure-mode-effect-analysis the critical quality and product have to be defined.and. Even thoughwith this isaid notofpart of the diagrams model itself, is part of the QbD approach.

Quality-by-Design
Workflow for for Processand model
Model Development
Concentration Polarization
Boundary Layer Model
Pressure Drop
Influence of Protein Concentration
Filtration Setup
Analytics
Dataset for Modelling
Design of Experiments
Sensitivity Study
Parameter
Parameter Determination
Model Validation
Comparison
Simulated
10. Correlation
Comparison to Commercial
Conclusions
Design of experiments

Talk to us

Join us for a 30 min session where you can share your feedback and ask us any queries you have

Schedule a call

Disclaimer: All third-party content on this website/platform is and will remain the property of their respective owners and is provided on "as is" basis without any warranties, express or implied. Use of third-party content does not indicate any affiliation, sponsorship with or endorsement by them. Any references to third-party content is to identify the corresponding services and shall be considered fair use under The CopyrightLaw.