Abstract

Being one of the most commonly used offshore operations, offshore lifting operations become increasingly challenging due to the gradually growing size and weight of payloads. The research on automatic control in lifting operations, e.g., anti-swing control and heave compensation, only considers simple-shaped payloads, such as lumped-mass rigid points. However, the sizes and orientations of many structures cannot be neglected. To lift heavy and large-scale payloads, larger and higher cranes are required. Alternatively, it is possible to share the total loads by enhancing the number of lift wires that may limit the tension on each lift wire. However, the complicated configuration introduces significant complexity into the design of the automatic anti-swing algorithm, especially to the control allocation module. This paper performs a preliminary study on the anti-swing control of a complex-shaped suspended payload lift using a floating crane vessel and a large number of lift wires. Inspired by the knowledge of inverse dynamics and range-based localization, a general model-free anti-swing control scheme is proposed. The controller has a simple form without considering state–space equations, but it can reduce the pendular payload motion regardless of the detailed system configuration. An offshore wind turbine tower–nacelle–rotor preassembly installation using floating crane vessel is adopted as a case study to verify the performance of the proposed control strategy.

Highlights

  • The sizes and weights of offshore structures have grown dramatically in the recent decades

  • We propose an anti-swing control strategy to the lifting operation with a complex-shaped payload and multiple lift wires

  • The object of this paper is to develop a controller to stabilize the suspended payload by controlling control input u, i.e., the position of concern pn0 follows a slow-varying desired position pd (t) and orientation Θd (t), which are decided by the installation plan and real-time vessel position and heading

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Summary

Introduction

The sizes and weights of offshore structures have grown dramatically in the recent decades. For a lifting operation using a floating crane, the suspended payload oscillates due to the floating vessel motion and exposure to wind. To reduce the pendular motions of a suspended payload, anti-swing control is studied by controlling cranes and the corresponding winch servo motors. The control algorithm can be quite complex if the elongation is considered and the lift wires are arranged in 3D space and no longer can be assumed to only act in the vertical direction. We propose an anti-swing control strategy to the lifting operation with a complex-shaped payload and multiple lift wires.

Problem formulation
Coordinate systems
Challenges of a complex lifting control system
Problem statement
System overview
Wire length planning
Summary
System description
Simulation overview
Simulation results and discussion
Conclusions and future works
Declaration of competing interest
Full Text
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