Model filled polymers. VIII. Synthesis of crosslinked polymeric beads by seed polymerization

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AbstractMonodisperse crosslinked polystyrene (PS) and polymethacrylate (PMA) beads of sizes greater than 1 μm in diameter are prepared by particle nucleation onto pre‐existing polymer seeds in a multistage emulsion polymerization, in the absence of emulsifier. An adequate seed number concentration, which decreases with increasing seed size, is necessary to achieve monodisperse beads. Monodisperse multicomposition beads are prepared by polymerizing styrene onto PMA seeds, but not by polymerizing methyl methacrylate onto PS seeds. Phase separation in growing seed particles or surface polymerization following free radical capture may lead to the formation of asymmetric shaped particles.