MMCX—An expert system for metal matrix composite selection and design

Abstract

Metal Matrix Composites (MMCs) are a relatively new class of engineering materials that offer the designer an opportunity to tailor properties to meet specific requirements. The paper summarizes the development of an expert system which supports engineers in the selection and design of metal matrix composites. The system consists of a dynamic hypertext interface integrated into an expert system developed within the COMDALE/X environment. Mechanical and thermophysical property data for matrix alloys, reinforcement materials, and MMCs are stored in databases accessed by the expert system. Mathematical models which utilize constituent material properties to determine effective composite properties are managed by the system to design metal matrix composites and fill property gaps. Effective elastic modulus, thermal conductivity, coefficient of thermal expansion. Poisson's ratio, shear and bulk moduli mathematical models for particulate, whisker, short fiber and fiber composites are contained in a spread sheet managed by the system. Although the physical and mechanical properties may often limit the constituent selection, it is the chemical reactivity of the ceramic reinforcement with the matrix alloy either during fabrication or service which will generally control the final matrix/reinforcement combination. As a result, constituent material compatibility has been determined and incorporated in the system. A database of appropriate reinforcement coatings for applicable matrix/reinforcement systems is also helpful. The system also includes information on suitable manufacturing techniques. A case study demonstrating the use of the system for selecting an MMC for cryogenic applications is presented.