Mixing of solids in different mixing devices

Abstract

Mixing of powders is a common operation in any industry. Most powders are known to be cohesive, many agglomerate spontaneously when exposed to humid atmosphere or elevated storage temperature. Agitation of the powder (especially powders with different bulk densities) may result in migration of smaller particles downwards and of larger ones upwards. Another problem is segregation whose main cause is the difference in particle size, density shape and resilience. There are standard mixing devices, such as drum tumblers or Turbula mixers. Alternate device type used is the static mixer of Kenics type. Static mixers save energy, disable segregation and effect particle migration. In this paper, static mixers, as devices for powder mixing, are tested as well as Turbula and V-shaped drum mixer, since those devices are commonly used for powder blending in industry. Mixtures that were blended by means of those three devices were made out of the model material, quartz sand, in different component ratios (20:80 and 30:70). The results were statistically calculated and graphically presented. Cohesion indexes were measured with Powder Flow Analyser to see the effect of material flow on the mixture quality. The results obtained by those three devices, the particle size effect and cohesion indexes, bring us to the conclusion that static mixers could be used for mixing of powders, but their shape, number of mixing elements and the mixer length should be adapted for each mixture separately, experimentally and mathematically, through modelling of the system.