Mixed-mode dynamic fracture behavior of a rubber toughened epoxy adhesive under stress wave loading

Abstract

This work seeks to measure mixed-mode fracture parameters for a dynamically growing crack in a core shell rubber toughened epoxy adhesive (EPONTM 828 with PARALOID™ EXL-2691J particles). Digital image correlation technique coupled with ultrahigh-speed photography and a hybrid finite element-based post-processing approach are used to extract fracture parameters. The dynamic loading is accomplished by using a striker to induce stress waves in an incident bar in contact with a free-standing semi-circular specimen. A companion finite element analysis is performed for investigating suitable experimental parameters and configurations for implementing the approach and determining specific experimental parameters (crack length, crack angle, and impact velocity) necessary to achieve the desired experimental conditions (mode mixity at crack initiation and strain rate). The critical fracture parameters are used to generate mixed mode fracture envelope and fracture toughness-mode mixity relationship for the material. Further investigation is carried out to evaluate various fracture criteria for predicting initial crack kink angles. The measured dynamic fracture quantities are also compared with the quasi-static counterparts to assess strain rate-dependence of the adhesive. The results reveal a decrease in critical stress intensity factors of approximately 10 % and 30 % for the mode I and mode II states, respectively, with increasing strain rate. Post-initiation, the dynamic crack propagates at a near-constant mode I stress intensity factor of ∼1.4 MPa-√m. Under dynamic conditions, the critical, effective stress intensity factors are relatively constant with respect to mode mixity. This is in contrast to quasi-static results where the effective values increased with respect to mode mixity. Experimentally measured crack kink angles agree well with those predicted by the maximum energy release rate criteria and the maximum tangential stress criteria, particularly under mode I dominant conditions.