Millimeter-scale lithium ion battery packaging for high-temperature sensing applications

Abstract

Continuously growing and miniaturizing autonomous electronic devices and sensors for large temperature window is mostly depends on stability and performance of power-up systems. The net achievable power and energy densities of such miniatured rechargeable energy storage systems are largely dominated by internal hardware and external packaging materials. Similarly, temperature stability of electrochemically active materials and packaging components is also crucial to realize desired activity at few millimeter scale devices. Herein, we explore energy storage devices at tunable miniatured scale by selecting optimal electroactive materials, thermally stable packaging components, and their fabrication process. Further, an assembled device is subjected to evaluate its energy and power density per foot-print-area along with other key electrochemical parameters such as internal resistance, self-discharge, and thermal stability. Detailed studies reveal that the presently packaged millimeter size rechargeable batteries (2 mm–5 mm) have the ability to work up to 120 °C with minimal load loss and compatible with energy harvesting renewable source of the solar cell.