Abstract

Small objects of an alloy tool steel were built by selective laser melting at different scan speeds, and their microstructures were analyzed using electron backscatter diffraction (EBSD). To present an explicit correlation with the local thermal cycles in the objects, prior austenite grains were reconstructed using the EBSD mapping data. Extensive growth of austenitic grains after solidification could be detected by the disagreement between the networks of carbides and austenite grain boundaries. A rapid laser scan at 2000 mm/s led to less growth, but retained a larger amount of austenite than a slow one at 50 mm/s. The rapid scan also exhibited definite evolution of Goss-type textures in austenite, which could be attributed to the growth of austenitic grains under a steep temperature gradient. The local variations in the microstructures and the textures enabled us to speculate the locally different thermal cycles determined by the different process conditions, that is, scan speeds.

Highlights

  • Additive manufacturing (AM) has been intensively investigated and has found practical usages in many sections of manufacturing industries [1,2,3]

  • The microstructures of the powder revealed by the micro-texture analyses are presented in formed during solidification and consisted of Nb-rich MC and Mo-rich M2 C

  • Micro-texture analyses on the powder and the additive manufacturing (AM) objects of an alloy tool steel were performed

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Summary

Introduction

Additive manufacturing (AM) has been intensively investigated and has found practical usages in many sections of manufacturing industries [1,2,3]. Many kinds of metallic powder have been tested for application in mechanical or functional parts [3,6,7,8,9,10,11,12,13,14,15,16,17,18,19,20,21,22] and a few new alloys dedicated to AM are being developed [14,21,22]. Tool steels are well suited to AM [17,18,19,20,21,22,23], and become parts of the representative commercial steel powder for AM [23]

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