Microstructure, mechanical properties, and thermal stability of lean, copper-free silver alloy subjected to equal channel angular pressing (ECAP) and subsequent post-processing

Abstract

Various paths of equal channel angular pressing (ECAP) and conventional post-deformation via forging and rolling were performed to improve the mechanical properties (particularly, the strength and hardness) of a copper-free silver alloy. The microstructure was investigated with optical and scanning electron microscopy. The primary grain size of approximately 130 μm was significantly refined to ultrafine-grained (UFG) conditions with mean grain sizes of 0.6 μm and 0.5 μm via ECAP and ECAP with forging and rolling, respectively. The remarkable improvement of the mechanical properties was confirmed via hardness measurements and tensile and compression tests. ECAP and subsequent forging and rolling increased the initial hardness and tensile yield strength by +234% and +355%, respectively. Furthermore, ECAP led to a much more homogeneous hardness distribution over the entire cross-sections of the bars. The thermal stability of the UFG material at room temperature, 100 °C, and 150 °C was maintained for at least 27 months, 1000 h and 4 h, respectively. Finally, the UFG state exhibited a better tarnishing resistance than the coarse-grained state.Thus, ECAP can overcome the most significant weaknesses of lean, silver-based alloys (i.e. poor mechanical and tarnishing properties), thereby creating opportunities for their wider use.